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Advantages
Speed
Short lead time
- Beams can be delivered and
installed as soon as 2 to 4 weeks after an order is placed.
Greatly reduced construction time
- Up to 500m
2
of Ultrafloor can be installed by a single 5 person crew per day.
Safe working deck
- Beams and infill form an instant safe working deck.
Minimal, or no propping required
- Immediate access below the finished deck means following trades can finish sooner.
Efficiency
Structural permanent formwork
- i.e. no formwork stripping is required.
Significant reduction in concrete
- Slab self weights are reduced by 20% to 45%, meaning lighter transfer loads and smaller footings.
Structurally efficient slabs
- Ribbed slabs are the most efficient slab designs, as they only use concrete exactly where it's needed.
Less labour required on-site -
A typical Ultrafloor crew, capable of installing up to 500m
2
per day, consists of 5 men
or less.
Reduction in site waste
- Site waste is minimal compared with the amount of timber formwork waste generated when forming and stripping a conventional slab.
Cost Savings
Concrete savings
- Average concrete volumes are reduced by 20% to 45%, with a standard 32Mpa mix typically specified.
Reinforcement savings
- Reinforcement rates are reduced by up to 50% as the Ultrafloor beams also act as bottom reinforcement.
Waste minimisation
- As Ultrafloor site waste is minimal there are significant waste disposal savings compared with conventional formwork.
Reduced construction time
- The Ultrafloor system enables construction programs to be compressed by weeks or even months.
Full design service
- We have an experienced design team and provide a comprehensive design, drafting and certification service for all our slabs.
Flexibility
Site tolerances easily accommodated
- Compared with fully precast floors, Ultrafloor is readily able to cope with common site tolerance issues.
Penetrations are not a problem
- Ultrafloor beam locations can be adjusted to miss penetrations as required and holes are easily cut in the infill sheets.
Full depth slab thickenings possible
- Slab thickenings ("set downs") are easily achieved for structural, fire, acoustic and thermal requirements.
Adaptable to any building shape
- Beams can be placed at any angle which means that even curved buildings can benefit from the Ultrafloor system.
Wide range of beams
- We have an extensive range of beam sizes which allows for ultimate flexibility in the design and construction of a concrete floor.
Sound & Thermal Ratings
Increased Acoustic ratings
- Ultrafloor ribbed slabs achieve higher acoustic ratings than a conventional flat slab.
Learn more >
Increased Thermal ratings
- Similar to the acoustic benefits, increases in R values are achieved by using the Ultrafloor ribbed slab system.
Learn more >
Environmental
No wasted Timber formwork
-
Timber formwork is typically not re-cycled after its use, unlike permanent structural formwork where there is no waste.
Reduction in Concrete
- De-materialisation of between 20 to 45% is achieved depending on the system used.
Reduction in Reinforcement
- De-materialisation of up to 50% is possible depending on the system used.
Increased Thermal ratings -
Thermally efficient floors lead to a reduction in long term heating and cooling costs over the life of a structure.
Design & Certification
Complete slab design service -
Ultrafloor offer complete packages including design and detailing.
Full design certification
- Shop drawings are fully certified by Ultrafloor and need not be signed off by the project engineer.
High quality construction
- All products are of a very high standard and are manufactured off-site under strict quality controlled factory conditions.
Full Code compliance
- Ultrafloor is accredited to ISO 9001 and complies with all relevant Australian standards and Building Codes.